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Open AccessArticle10.1541/ieejsmas.124.129

Development of Micro-Dies Using Titanium Super Plastic Alloy

Hidenori Yoshimura,Fumikazu Oohira,Gen Hashiguchi,Tomoyuki Katayama,Hiroki Hayashi,Yutaka MIHARA-2004-01-01-IEEJ Transactions on Sensors and Micromachines

TL;DRAbstract

We have developed a fabrication technique of micro-dies made of titanium super plastic alloy. Shapes of micro silicon structures, which are formed on a silicon substrate by micromachining technique, were imprinted to titanium super plastic alloy using a vacuum press machine at a temperature of 720 °C. We investigated the method to flatten the sidewall of dry-etched silicon structures, and obtained the surface roughness of less than 10 nm. A graded layer of TiN/Ti film, which is deposited on the silicon microstructures by sputtering, was also examined to prevent titanium diffusion into the silicon microstructures during the high temperature pressing. Using the developed technique, a concave titanium super plastic alloy mold for an optical wave-guide was successfully produced, exhibiting filling factor of 99.58%.

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We have developed a fabrication technique of micro-dies made of titanium super plastic alloy. Shapes of micro silicon structures, which are formed on a silicon substrate by micromachining technique, were imprinted to titanium super plastic alloy using a vacuum press machine at a temperature of 720 °C. We investigated the method to flatten the sidewall of dry-etched silicon structures, and obtained the surface roughness of less than 10 nm. A graded layer of TiN/Ti film, which is deposited on the silicon microstructures by sputtering, was also examined to prevent titanium diffusion into the silicon microstructures during the high temperature pressing. Using the developed technique, a concave titanium super plastic alloy mold for an optical wave-guide was successfully produced, exhibiting filling factor of 99.58%.

Keywords

Materials scienceSiliconTitaniumMicrostructureAlloyMetallurgyTitanium alloySubstrate (aquarium)

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