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Metallisation and Interconnection of Thin-Film Polycrystalline Silicon Solar Cells on Glass

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This paper presents the development of metallization and interconnection schemes for e-beam evaporated polycrystalline silicon thin-film solar cells on glass substrates. The method involves electrically isolating mini-cells by laser scribing, and then forming an isolation layer on each laser scribe. The main advantage of this metallization is to have a single aluminium evaporation step for the formation of finger and busbar features, as well as for series interconnection. The open-circuit voltage of the mini-module is the sum of individual cells’ voltages, indicating a successful interconnection. Of particular interest is a method for series connection of individual cells to primarily minimize light leakage to the glass substrate and thus to reduce associated current loss.

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This paper presents the development of metallization and interconnection schemes for e-beam evaporated polycrystalline silicon thin-film solar cells on glass substrates. The method involves electrically isolating mini-cells by laser scribing, and then forming an isolation layer on each laser scribe. The main advantage of this metallization is to have a single aluminium evaporation step for the formation of finger and busbar features, as well as for series interconnection. The open-circuit voltage of the mini-module is the sum of individual cells’ voltages, indicating a successful interconnection. Of particular interest is a method for series connection of individual cells to primarily minimize light leakage to the glass substrate and thus to reduce associated current loss.

Keywords

Materials scienceOptoelectronicsPolycrystalline siliconSiliconInterconnectionThin filmSolar cellCopper indium gallium selenide solar cells

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